INVERTER WELDER PATON™ PRO-630 – FLAGSHIP MODEL WITH POWER YOU CAN RELY ON

The PATON™ PRO-630 is an advanced multi-process inverter welder, designed to deliver solutions for professionals in the welding industry who require high power and robust equipment. This machine is ideal for applications in the petrochemical and shipbuilding industries, where exceptional precision and reliability are critical. With precise control over the welding process, the PATON™ PRO-630 ensures weld durability and optimal weld geometry, enabling connections with the correct shape and size, which is essential for industrial applications.

The welder offers a broad range of material compatibility, enabling welding through SMAW, GTAW, and GMAW processes. This versatility allows for the joining of diverse materials, such as carbon steel, low-alloy steel, high-alloy steel, stainless steel, cast iron, ductile iron, as well as non-ferrous metals, including copper, nickel, and their alloys. The wide current adjustment range, from 18 to 630A, allows for precise parameter tuning to accommodate various material thicknesses and types, ensuring excellent welding results in any application.

With high efficiency and an energy utilization rate of 92%, the PATON™ PRO-630 is an ideal tool for the most demanding applications, such as wind power production, natural gas tank construction, and self-propelled machinery manufacturing, while ensuring optimal operational costs.

Equipped with advanced protection features, the PATON™ PRO-630 provides reliable performance in challenging environments, ensuring both operational safety and durability. Fully digital controls and a clear LCD display enable precise adjustment of welding parameters, delivering top-tier results across all industrial projects. Additionally, user-friendly operation and an intuitive interface make the welder’s setup quick and efficient, greatly enhancing productivity and yielding exceptional results across various industries, from petrochemicals to shipbuilding.

VERSATILITY AND PERFORMANCE YOU CAN RELY ON IN ANY APPLICATION

The high duty cycle efficiency of 70% at a rated current of 630A and 100% at 520A ensures stable performance with electrodes ranging from 1.6 mm to 8 mm, non-consumable tungsten electrodes from 1.0 mm to 6.0 mm, and semi-automatic welding with solid wire from 0.6 mm to 2.0 mm in diameter. Whether you’re using MMA, TIG DC, or MIG/MAG (with an external wire feeder), this machine offers exceptional versatility.

If you’re looking for a lightweight welder weighing under 25 kg that can tackle any challenge, this model is an outstanding choice.

VERSATILITY AND PRECISION IN ONE: THREE WELDING METHODS WITH CUTTING FUNCTION

• SMAW (Manual Metal Arc): Ideal for welding carbon steels, stainless steels, cast iron, and non-ferrous metals. The pulse current function allows for precise and efficient welding, even in challenging conditions.
• GTAW DC (Tungsten Inert Gas): This precision arc welding method in an inert gas shield is excellent for tasks requiring the highest accuracy. The pulse current capability offers even greater control over the welding process.
• GMAW (Metal Inert/Active Gas): The CC/CV functionality enables semi-automatic welding with solid wire (MIG/MAG) or self-shielded wire (FCAW-S, FCAW-G) when an external wire feeder is connected. This allows the unit to be transformed into a lightweight, portable machine that maintains optimal efficiency across a wide range of materials, from thin sheets to heavy steel structures.
• CAC & CAC-A (Carbon Arc Cutting or Air Carbon Arc Cutting): Using the appropriate accessories, the machine enables efficient carbon arc cutting for various industrial applications. This technology provides quick and precise removal of metal parts by generating an electric arc between a carbon electrode and the metal workpiece. The arc’s high temperature melts the metal, which is then removed effectively.

DESIGNED WITH YOU IN MIND

The PATON™ PRO-630 is a tool that makes every job simpler, more precise, and more comfortable. Features such as adjustable Hot-Start, Arc-Force, and automatic Anti-Stick make starting the weld significantly easier, offering better control over the welding arc and reducing the risk of electrode sticking across various types of electrodes. All of this contributes to smoother, more efficient welding, even under the toughest conditions.

This compact unit is a practical choice for professionals who need precise welding capabilities in diverse industrial and workshop settings. A key element to the effective operation of this device is its nominal current range, from 42 to 49 A, which ensures proper functioning. The PATON™ PRO-630 is a reliable tool that meets user needs, regardless of the challenges they face.

OPEN-CIRCUIT VOLTAGE REDUCTION MODULE IN MMA MODE

The PATON PRO-630-400V model is equipped with an open-circuit voltage reduction module, ensuring safe operation under demanding conditions, such as natural gas tank construction and maintenance tasks. This feature is essential in environments where high electrical safety is a priority. When the electrode is removed from the workpiece, the module automatically reduces the source voltage at the terminals to a safe level below 12V within 0.1 seconds.

The welder has been designed for maximum versatility and ease of use, enabling precise welding with various electrode coatings. The default slope of the current-voltage characteristic (CVS) is set at 1.4 V/A, perfectly suited for popular rutile and rutile-cellulose electrodes, such as the PATON™ 6013 ELITE, widely used in general construction, repair work, and welding of thin steel sheets.

For optimal conditions when working with basic-coated electrodes (e.g., PATON™ 7018 ELITE, PATON™ 7015 ELITE), it is recommended to adjust the CVS slope to 1.0 V/A. This adjustment increases arc stability and improves weld quality. Basic electrodes are ideal for welding thick steel structures, bridges, and load-bearing components, where high joint strength is critical.

For cellulose-coated electrodes, the optimal CVS slope is between 0.2 and 0.6 V/A. Cellulose electrodes, such as E6010 and E6011, excel in challenging field conditions where weld reliability and durability are paramount. The E6010 electrode, characterized by deep penetration and stable arc, is particularly recommended for welding pipes and structures in the oil and gas industries, especially for vertical positions, including downhill welding. To further enhance arc stability, increasing the “Arc-Force” function to 18V is advised, ensuring better control and improved weld quality.

The Inverter Welder PATON™ PRO 630 combines these features, making it an exceptional tool for professionals who require safety, reliability, and adaptability in challenging welding environments.

CARBON ARC CUTTING OR CARBON ARC AIR CUTTING (CAC OR CAC-A)

The PATON™ PRO 630 welder supports carbon arc cutting (CAC or CAC-Air), a method that melts the metal edge using an electric arc between a carbon electrode and the metal. This technique differs from traditional welding as it focuses on material removal rather than joining.

In the gouging process, the welding current flowing through carbon electrodes generates a plasma arc that melts the metal. In CAC-Air, the molten metal is removed with a stream of compressed air, directed through nozzles to create an even airflow. The required carbon electrode is coated with a copper layer.

The ABICOR BINZEL™ K10 and K12 gouging torches are specifically designed for carbon arc gouging with carbon electrodes and compressed air, intended for industrial and commercial use by qualified personnel. These gouging torches are available as handheld torches and can be used in any welding position. Gouging torches must be operated exclusively with genuine ABICOR BINZEL™ replacement parts.

ADJUSTABLE HOT START PARAMETERS

Our technology ensures optimal ignition performance, guaranteeing efficient arc initiation even with electrodes that have a low ignition potential. This results in deeper and more uniform penetration of the base material right from the ignition stage, minimizing the risk of damage to the workpiece. Additionally, this function actively reduces the risk of slag inclusions during the welding process, ensuring a clean and durable weld.

ADJUSTABLE ARC FORCE PARAMETERS

The adjustable Arc Force parameters are a key feature that allows for precise tuning of welding characteristics to meet the specific requirements of different materials and tasks. This function enables users to manually adjust arc force strength, providing a dual advantage:

• Gentle Operations on Thin Materials: The option to reduce the Arc Force setting to its lowest level is ideal for working with thin metals. This not only conserves energy and optimizes heat distribution but also minimizes the risk of burn-through. However, users should note that arc stability at this setting may resemble that of traditional transformer-based power sources.
• Enhanced Arc Stability: For tasks requiring exceptional arc stability, the Arc Force function can be increased to its highest setting. This ensures excellent stability of a short arc, which is crucial for producing high-quality welds. It’s important to keep in mind that this setting demands robust power supply and may slightly increase the risk of burn-through.

PRECISE AND ROBUST WELDS

PATON International’s pulsed welding technology, encompassing both GTAW LIFT and SMAW PULSE methods, ensures exceptional weld durability and strength.

TIG LIFT PULSE enables precise welding with controlled arc ignition through touching the tungsten electrode to the material and then lifting it (LIFT). When the machine detects this movement, it interprets it as a signal to start the welding process, causing a linear increase in the welding current up to the preset value. The pulsed function in this method involves modulating the welding current in pulses, allowing precise control over heat input and preventing material overheating. This results in high-quality welds, particularly advantageous for welding thin materials or performing in challenging welding positions.

SMAW PULSE AND SHORT ARC: STABLE ARC AND ENHANCED CONTROL

In the context of welding with the SMAW PULSE method, minimizing the risk of short circuits is one of the key advantages of the pulsating welding current.

During pulse welding, two current levels are employed: the base current (lower) and the pulse current (higher). The base current is maintained for most of the duration, serving to stabilize the arc, while the pulse current is applied in short bursts, facilitating the transfer of molten metal droplets from the electrode to the weld pool.

SHORT ARC is a technology that significantly enhances stability when welding with minimal distance between the electrode and the material. This feature is especially useful for tasks requiring delicate and precise arc control, which is essential when welding thin sheets or precision components. It provides better control over the weld pool, reduces spatter, and facilitates welding in various positions, such as overhead or vertical welding. The result is typically shallow penetration, a stable arc, and cleaner welds. However, it’s crucial to select the appropriate electrodes for optimal results.

VOLTAGE STABILIZATION, LONG EXTENSION CORD SUPPORT, AND GENERATOR OPERATION

The PATON™ PRO 630 inverter welder is equipped with a voltage drop protection system, allowing it to operate optimally at a rated current of 630A, even under challenging conditions. The device maintains its efficiency when powered through long extension cords, for instance, up to 65 m with a 6.0 mm² cross-section or up to 40 m with a 4.0 mm² cross-section, as well as when operating with power generators.

The PATON™ PRO 630 can be powered by various types of generators, provided the necessary technical parameters are met. Generators equipped with Automatic Voltage Regulation (AVR) or an equivalent are especially recommended, with a rated power output matching the specifications in the user manual. It’s essential that the generator’s output voltage remains within the range of 340V – 460V to ensure smooth and safe operation of the device.

For welding with coated electrodes of Ø8 mm and TIG welding using tungsten electrodes up to Ø6.0 mm at a rated current of up to 630A, as well as for MIG/MAG welding with solid wire of Ø2.0 mm, a minimum generator power of 42.0 kVA is recommended.

Conversely, when welding with solid wire of Ø1.2 mm or coated electrodes of Ø6 mm at currents up to 250A, a generator with a power rating of 10.0 kVA will suffice.

INTEGRATED WELDING PARAMETER MEMORY: FASTER SETUP AND GREATER EFFICIENCY

Our welding unit allows the storage of up to 16 programs in each mode: SMAW, GTAW, and GMAW. Upon startup, it automatically launches program number 1, and any adjustments made to settings are saved immediately. With simple program switching at the press of a button, you can quickly return to preferred settings, minimizing downtime. The device’s memory enables saving parameters for various tasks, reducing preparation time and optimizing the welding process.

WIRED REMOTE CONTROL

Remote control for MMA (Manual Metal Arc) welding enables the remote adjustment of welding parameters from a distance, enhancing flexibility during the welding process. This type of system is particularly useful in welding operations conducted in hard-to-reach or hazardous locations. Remote control technology allows operators to adjust welding parameters, such as current intensity, without needing to approach the welder directly. This option is available upon request.

FAN STOP DYNAMICS AND ERGONOMIC BODY ENGINEERING

IP33 PROTECTION CLASS

The PATON™ PRO 630 welder features an IP33-rated housing, indicating protection against foreign objects with a diameter larger than 2.5 mm and water spray at an angle of up to 60° from the vertical. This level of protection allows for safe and effective operation during light rain or accidental splashing. However, caution is advised, as welding in heavy rain may still pose a risk of electric shock, especially on damp working surfaces.

ADVANCED COOLING SYSTEM

The unique design of the welder’s housing and optimized airflow system in the cooling chamber significantly increase component lifespan, device durability, and duty cycle, even in highly dusty production environments. The welder is equipped with an advanced adaptive fan speed control system, which automatically turns off the fans during idle mode, allowing for quiet operation and reduced energy consumption. This feature also decreases the risk of dust ingress into the device. The fans automatically start upon welding initiation, providing optimal cooling throughout the operation.

Additionally, extra air vents on both sides of the welder further enhance air circulation, boosting cooling efficiency.

ENERGY EFFICIENCY AND PERFORMANCE

In a world where every savings counts, the PATON™ PRO-630 stands out with its low energy consumption—up to 50% less compared to traditional power sources. This device not only operates efficiently but also contributes to environmental sustainability by reducing operational costs and supporting eco-friendly practices.

HIGH-QUALITY POWER CABLE AND BAYONET CONNECTORS

The PATON™ PRO 630 inverter welder is equipped with a 5-meter, fully copper power cable with a 4×6 mm² cross-section, suitable for currents up to 630A. The copper core offers superior electrical conductivity and durability compared to materials like aluminum. The cable insulation is made from high-temperature-resistant rubber, ensuring flexibility even at low temperatures and resistance to damage from contact with hot metal.

PLUG & WELD! ABIPLUG – THE RELIABLE CONNECTION

The new ABIPLUG™ cable connector series from ABICOR BINZEL™, designed for safe and efficient current transfer in arc welding technology, guarantees maximum operational safety for both the equipment and the operator. This model features the ABIPLUG™ ABI-IF 70-95 socket, supporting up to 500A, cables with a cross-section up to 95 mm², and connections with a diameter of 13 mm, compliant with EN 60 974-12 standards.

Easy installation, optimal connection, and excellent current conductivity make this system highly effective. High resistance to spark jumps offers maximum protection for the welding equipment. The innovative “square end-block system” from ABICOR BINZEL™ provides superior twist resistance. By inserting the plug and turning it 90° to the right, the connection is securely locked.

COMPLETE SET WITH PREMIUM WELDING TORCHES

The PATON™ PRO-630 is not only an advanced welder but also a practical solution for everyday welding tasks. The set includes welding cables manufactured in-house, using high-quality copper conductors coated with high-temperature-resistant insulation, ensuring both durability and safety.

Our partnership with Abicor Binzel™ enables us to provide MMA holders that comply with strict European standards, ensuring user comfort and weld durability.

The recommended set includes welding cables with a 50 mm² cross-section and 5 meters in length, fitted with an ABICOR BINZEL™ DE 2500 electrode holder and an ABICOR BINZEL™ MK 600 grounding clamp. The set is completed with high-quality ABIPLUG™ ABI-CM 70-95 bayonet connectors, designed for welding currents up to 500A.

With this set, you can be confident in using robust and durable components that support both efficiency and safety during welding.

2-YEAR WARRANTY AND TECHNICAL SUPPORT

When you purchase the PATON™ PRO-630, you gain not only a top-quality tool but also the assurance that your investment is well-protected. This device boasts European origins, ensuring the highest quality craftsmanship and longevity, backed by a 2-year manufacturer’s warranty with DOOR-to-DOOR service. This provides complete operational security over an extended period.

Our team of experts offers professional technical support available during convenient hours. We’re always ready to assist with any technical issues as soon as they arise. Support options include phone, email, and remote assistance, and we also provide on-site service if needed. This ensures that you can rely on us for help in any situation.

Don’t wait—order now to take advantage of this exclusive offer! The PATON™ PRO-630 is not only a dependable welder but also a guarantee of peace of mind and reliability in your work for years to come.

PATON INTERNATIONAL has minimized packaging to reduce material usage for shipping. All packaging materials are selected with recyclability in mind.